Aerial view of an industrial water treatment complex with circular clarifiers and aeration basins

Audit. Design. Reuse.

Industrial water and
wastewater engineering.

Basis of design first, equipment second.

We design and engineer water and wastewater systems for process industries, from the site water balance and treatability study through plant design, dosing and control, to commissioning support and reuse.

Water & Wastewater Scope

From the first meter reading to a treated stream you can reuse: the scope we cover, end to end.

Water
Engineering
Water flow mapping & site balance
01
Raw & utility water treatment
02
Membrane & ion-exchange systems
03
Cooling & boiler water programmes
04
Chemical dosing & control
05
Bench & pilot testing of options
06
07
Effluent treatment plant design
08
Sewage treatment for campuses
09
Sludge thickening & dewatering
10
Zero liquid discharge & evaporation
11
Reuse & recycling assessment
12
Start-up, operation & handover
Scope Mapping

Water & Wastewater Service Areas

A structured view of the service areas we engineer, what each one delivers, and the design basis behind it.

Service Area
What We Deliver
Where It Applies
Engineering Detail

Water audit and site water balance

Water supply
Water flow map
Site water balance
Metering plan
Process plants, utilities and campuses with several water sources.
⚙️

Scope & Configuration

Walk-down, meter inventory and a balance of every inflow, use and discharge.

Design Basis

Measured flows and a reconciled balance, with gaps and estimates clearly marked.

📐

Method & Approach

Trace every stream from source to discharge, reconcile the balance, rank losses and reuse opportunities, then define where additional metering is needed.

Risk & Quality Controls

Balance closure is checked and unmeasured streams are flagged, not assumed.

Raw and utility water treatment

Water supply
Filtration and softening trains
Process and utility water supply
Cooling, boiler feed, process and wash water.
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Scope & Configuration

A treatment train matched to the raw-water quality and to the quality each user needs.

Design Basis

Raw-water analysis (hardness, alkalinity, silica, iron, organics, turbidity) and a quality specification for each user.

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Method & Approach

Select filtration, softening or ion-exchange stages from the raw-water analysis, size them for peak demand and for backwash or regeneration water, and specify materials for the chemistry.

Risk & Quality Controls

Pretreatment protects downstream membranes and exchangers; backwash and regeneration waste is counted in the balance.

RO, UF and demineralisation

Water supply
Ultrafiltration and RO systems
Demineralisation plants
Polishing
Boiler feed, process water and high-purity utility water.
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Scope & Configuration

Membrane and ion-exchange systems with pretreatment, cleaning and concentrate handling designed in.

Design Basis

Feed analysis, required permeate quality, recovery target, temperature range and cleaning strategy.

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Method & Approach

Choose between RO with polishing and ion exchange on feed salinity and operating cost, set flux and recovery within fouling and scaling limits, and design pretreatment, antiscalant dosing and clean-in-place.

Risk & Quality Controls

Normalised performance data is tracked from commissioning so fouling and scaling are caught early.

Cooling tower and boiler water

Water supply
Cycles-of-concentration study
Blowdown and make-up design
Treatment programme and monitoring
Recirculating cooling systems and steam boilers.
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Scope & Configuration

Water balance, control strategy and treatment programme for cooling and boiler systems.

Design Basis

Make-up quality, heat load, metallurgy and discharge limits.

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Method & Approach

Set cycles of concentration against scaling and corrosion limits, size blowdown and make-up, and define the inhibitor, biocide and monitoring programme.

Risk & Quality Controls

Scale, corrosion and microbial control are monitored, and Legionella risk is managed through a water management plan.

Effluent treatment plants (ETP)

Wastewater
Process design, PFDs and P&IDs
Equipment and tank sizing
Operating philosophy
Chemical, formulation, pharmaceutical, food and manufacturing effluents.
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Scope & Configuration

A treatment train built on the characterised effluent: equalisation, physico-chemical, biological and polishing stages.

Design Basis

Flow and load (including peaks), stream characterisation, discharge or reuse limits and available land.

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Method & Approach

Characterise and segregate streams, test treatability at bench scale, then design the train from equalisation through to sludge handling and set the control and operating philosophy.

Risk & Quality Controls

Toxic or inhibitory streams are segregated before biological treatment; peak loads are absorbed by equalisation.

Sewage treatment and sludge

Wastewater
STP design for industrial campuses
Sludge thickening and dewatering
Industrial campuses and mixed domestic flows.
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Scope & Configuration

Biological sewage treatment and sludge handling sized to population and organic load.

Design Basis

Per-capita flow and load, peaking factor and the discharge standard.

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Method & Approach

Select the biological process on load and footprint, add tertiary treatment where the standard needs it, and match sludge dewatering to the quantity and nature of the sludge.

Risk & Quality Controls

Sludge quantity and classification drive the disposal route and its cost.

Zero liquid discharge and evaporation

Reuse & recovery
ZLD flowsheet
Evaporator and crystalliser selection
Salt and residue plan
Sites with no discharge route or a high cost of water.
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Scope & Configuration

Membrane concentration followed by evaporation and crystallisation to recover water and isolate solids.

Design Basis

Concentrate volume and composition, scaling species and energy availability.

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Method & Approach

Maximise water recovery in the membranes first, then select multiple-effect or vapour-recompression evaporation on energy cost, and plan solids handling from the salt composition.

Risk & Quality Controls

Mixed salts can classify as hazardous waste, so disposal is planned at the flowsheet stage.

Water reuse and recycling

Reuse & recovery
Reuse study and quality-to-use matrix
Reuse treatment design
Cooling make-up, washing, scrubbers and utilities.
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Scope & Configuration

Match each stream’s quality to the use that can take it, and treat only as far as needed.

Design Basis

The quality each user requires, and the site water balance.

📐

Method & Approach

Map sources to sinks, set the quality each use needs, and design the minimum treatment that makes the match work.

Risk & Quality Controls

Reuse is checked against corrosion, scaling and microbial risk in the receiving system.

Chemical dosing and control

Dosing & control
Dosing skid design
Control loop and setpoint philosophy
Remote monitoring
Cooling water, RO, effluent and swimming-pool systems.
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Scope & Configuration

Probes, controllers and metering pumps arranged as one measured and monitored system.

Design Basis

Chemical, dose range, back-pressure, control signal and alarm requirements.

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Method & Approach

Size pumps from the dose range and injection pressure, choose the control strategy (feedback, flow-proportional or timed), and specify alarms, logging and communication.

Risk & Quality Controls

Level, no-flow and dry-run protection, with calibration and verification steps in the commissioning plan.

How a water engineering engagement runs

Engineering Workflow

From Site Data to a Working Plant

Every stage produces a written output that the next stage builds on, so decisions stay traceable.

Scroll to follow the workflow
Aerial view of an industrial water treatment complex with circular clarifiers and aeration basins
01 Audit

Water Audit & Balance

Measure and map every stream, close the water balance and identify where water is lost, wasted or can be reused.

Speak With Our Engineers
Effluent treatment plant with an aeration basin, concrete tanks and a blower house
02 Testing

Characterisation & Treatability

Characterise the streams, segregate what should not be mixed, and run bench-scale treatability tests before choosing a process.

Speak With Our Engineers
Stainless steel vessels and blue pipework on multi-level platforms in a process plant
03 Design

Process Design

Develop the treatment train, mass balance, equipment sizing, PFDs and P&IDs from the characterised flows and the discharge or reuse target.

Speak With Our Engineers
Skid-mounted pump and valve station with stainless steel pipework in an industrial hall
04 Controls

Dosing, Instrumentation & Control

Specify dosing systems, instruments, control loops and alarms, so chemicals are used in proportion to load and performance is visible.

Speak With Our Engineers
Chemical plant construction site with structural steel, pipe racks and a mobile crane
05 Delivery

Procurement & Construction Support

Prepare equipment specifications and vendor comparisons, review drawings, and support installation against the design basis.

Speak With Our Engineers
Aerial view of an industrial water treatment complex with circular clarifiers and aeration basins
06 Handover

Commissioning & Handover

Support start-up and ramp-up, verify performance against the design basis, and hand over operating procedures and training.

Speak With Our Engineers
Let's Talk

Planning a water or effluent project?

Tell us about the site, the water sources and the discharge or reuse target, and we will outline the studies and scope needed first.

Discuss Your Water Project
Knowledge Base

Water Treatment Knowledge Base

Water chemistry, treatment programmes and system guides from our technical team.

FAQ

Frequently asked questions

Straight answers to the questions we hear most often.

What is a water audit and what does it produce?

A water audit measures where water enters a site, where it is used and where it leaves, then reconciles those flows into a site water balance. It produces a water flow map, a list of losses and reuse opportunities, and a metering plan for the gaps. It is the baseline for any treatment or reuse design.

When does a site need an effluent treatment plant?

A site needs one when its process or utility wastewater cannot meet the limits for discharge to a sewer or water body, or when treated water is to be reused. The characterised flow and load, not the production capacity alone, set the design.

Why are treatability studies done before designing a plant?

Effluents from similar industries differ widely, and some streams inhibit biological treatment or resist conventional chemistry. Bench-scale treatability tests show which processes work on the actual stream, so the design rests on measured results rather than assumptions.

What is zero liquid discharge, and is it always required?

Zero liquid discharge recovers water from effluent and leaves only solids for disposal, usually by membrane concentration followed by evaporation and crystallisation. It is energy-intensive and is justified where there is no discharge route, discharge is prohibited, or water is very expensive. Many sites meet their goals with high recovery and reuse short of full zero liquid discharge.

How do you choose between RO and ion exchange for demineralised water?

The choice depends mainly on feed salinity, the quality required and operating cost. Ion exchange suits low-salinity feeds and very high purity, while reverse osmosis becomes more economical as dissolved solids rise; the two are often combined, with RO ahead of polishing. Chemical consumption and waste handling are compared over the life of the plant.

How does this differ from your water treatment chemicals work?

Our water treatment chemicals pages cover the chemistry and formulation of coagulants, inhibitors and biocides. The engineering described here designs the systems those chemicals are used in: the treatment trains, dosing and control, and the plant around them.

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